How to Convert a Catrike Dumont Recumbent Trike to Electric Assist with Falco eBike System

Introduction

The Catrike Dumont is a high-performance recumbent trike designed for comfort, stability, and efficiency. While it offers an exceptional riding experience, adding an electric assist system can transform it into an even more versatile machine, enabling longer rides, easier hill climbing, and reduced fatigue.

The Falco eBike System is one of the best options for converting a Catrike Dumont to an electric-assist trike due to its advanced technology, wireless capabilities, and ease of installation. In this guide, we’ll walk you through the step-by-step process of converting your Catrike Dumont to an electric assist vehicle using Falco’s eBike System.

Why Choose the Falco eBike System?

Falco’s electric assist system stands out from the competition due to several key features:

• Powerful and Efficient: Available in different power ratings (250W, 500W, 750W, and 1000W) to suit different riding needs.

• Wireless Operation: Eliminates excessive wiring, simplifying installation and enhancing aesthetics.

• In-Built Regenerative Braking: Extends battery life by recovering energy while braking.

• Torque-Sensing Pedal Assist: Provides a natural riding experience by amplifying rider effort.

• Long Battery Life: Lithium-ion batteries provide extended range for long-distance adventures.

• Smartphone Integration: Use the Falco Flash App to customize settings and track ride data.

Required Components

To electrify your Catrike Dumont, you will need the following Falco components:

• Falco Hub Motor (500W or 750W recommended for performance)

• Falco Wireless Module (for seamless communication with the controller)

• Falco Lithium-Ion Battery Pack (48V recommended for optimal power)

• Pedal Assist Sensor (PAS) is built into the HUB. No external sensor is required.

• Falco Console or Smartphone App (for monitoring and adjustments)

• Battery Mounting Bracket

• Wiring Harness (if needed for thumb throttle or wired console or WPM-AIO)

Step-by-Step Conversion Guide

Step 1: Preparing the Catrike Dumont

Before installing the Falco eBike system, perform the following preparatory steps:

• Ensure your trike is clean and in good mechanical condition.

• Check the rear wheel dropouts to confirm compatibility with the Falco hub motor (135mm spacing works perfectly).

• Securely mount the battery in an accessible yet balanced location (typically behind the seat or under the frame).

Step 2: Installing the Falco Hub Motor

• Remove the existing rear wheel from your Catrike Dumont.

• Install the Falco hub motor wheel, ensuring proper chain alignment and securing the axle nuts.

• Connect the power cable from the motor to the battery system.

Step 3: Mounting the Battery

• Choose a stable mounting location, such as behind the seat or under the frame.

• Use Velcro straps or a battery bracket to secure the battery.

• Ensure wiring is neatly routed to avoid entanglement with the drivetrain or moving parts.

Step 4: Skip Installing the Pedal Assist Sensor (PAS) as You don't need one.

Step 5: Configuring the Wireless Console/App

• If using a Falco Wired Console, mount it on the handlebar and it will pair itself with the system.

• If using a smartphone app, download Falco Flash from the App Store or Google Play.

• Pair the system via Bluetooth and customize assist levels.

Step 6: Testing and Adjustments

• Power on the Falco system and check for any error codes.

• Test the pedal assist and throttle functionality.

• Ensure the motor engages smoothly and doesn’t interfere with shifting.

• Adjust settings through the console or app for a tailored riding experience.

Tuning Your Ride Experience

After installation, fine-tune your system for optimal performance:

• Set assist levels: Choose from low (eco-mode) to high (boost-mode).

• Adjust pedal sensitivity: Use the Falco Flash BLE App to increase or decrease Torque Sensor response for a natural feel.

• Enable regenerative braking: Capture energy while descending to extend battery life. This can be activated using negative regeneration assist levels or reverse pedaling the cranks.

• Monitor range and battery usage via the Falco App.

Performance Benefits of Electrifying Your Catrike Dumont

• Effortless Hill Climbing: Conquer steep inclines with ease.

• Extended Riding Range: Travel further without fatigue.

• Customizable Assistance: Adjust power levels to match your needs.

• Regenerative Braking: Enhance efficiency by recovering energy.

• Seamless Wireless Integration: Enjoy a clutter-free setup with Falco’s wireless controls.

Conclusion

Converting your Catrike Dumont to an electric-assist trike with the Falco eBike System unlocks a new level of riding performance. With easy installation, customizable settings, and powerful motor options, this upgrade ensures you get the most out of your recumbent trike experience.

Whether you’re a commuter, adventure rider, or someone looking for an added boost, electrifying your Catrike Dumont is a game-changer. Get ready to enjoy smoother, longer, and more exhilarating rides with Falco’s advanced eBike technology!